Fully automatic diamond wire cutting machine for cutting crystal materials

Fully automatic diamond wire cutting machine for cutting crystal materials

fully automatic diamond wire cutting machine is suitable for cutting materials of different hardness, such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials and biomedical materials

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CY-DWC-M808 fully automatic diamond wire cutting machine is suitable for cutting materials of different hardness, such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials and biomedical materials. It is mainly used for processing large-sized precious materials, and the cutting size can reach 8".

CY-DWC-M808 fully automatic diamond wire cutting machine is particularly suitable for cutting large-sized samples. It can also be used for cutting seed crystals of artificial crystal materials such as silicon, white sapphire, and sapphire, as well as for square cutting of silicon crystals and sapphire crystals. When used for slicing precious gemstones and biological plastic specimens, not only the cutting seams are small, but also the quality of the cutting discs is excellent, which greatly improves the utilization rate of materials.

CY-DWC-808 fully automatic diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample is continuously fed without manual operation. Adjustment, the sample size after cutting has high precision within the range of ±10μm.

The cutting wire of the CY-DWC-M808 fully automatic diamond wire cutting machine adopts a single wire reciprocating motion mode, the usable wire length is long (≤150m), and the service life of the wire is long, which greatly improves the cutting efficiency. The tensioning wheel adopts a pneumatic tensioning mode, and the air pressure can be adjusted according to the thickness of the wire diameter. When the wire diameter used is too thin, it can effectively protect the cutting wire from breaking due to excessive tension. This machine is particularly suitable for cutting large samples, especially samples over 8", and is the only choice for slicing large samples.

Technical parameters of diamond wire cutting machine:

Product name	Fully automatic diamond wire cutting machine
Product model	CY-DWC-M808
Technical parameters	Power supply	220V 50Hz
	Power	<1.5KW（max）
	Spindle motor	Servo motor, power 750W
	Y, Z axis motor	Precision stepper motor
	Cutting wire feeding speed	0-8m/s adjustable, digital display
	Cutting wire total length	≤150m
	Cutting wire diameter	≤0.35mm
	Y axis travel	≤200mm，digital display
	Z axis travel	≤200mm，digital display
	Y, Z axis feed indication accuracy	0.01mm
	Workbench rotation angle	0-360˚
	Cutting sample size	Ø200mm×200mm（max）
	Tensioning system	Pneumatic tensioning, tensioning air pressure adjustment range 0-0.7Mpa
	Safety control device	Automatic stop when wire breaks, emergency stop switch
	Tensioning wheel	2 piece
Technical parameters	Guide wheel	2 piece
	Diamond wire	2 volume
	Water pump	1 piece
	Resin ceramic block	2 piece
	Paraffin rod	4 piece
	Diamond wire	（Ø0.125mm、Ø0.25mm、Ø0.35mm、Ø0.42mm）
Optional accessories	Special cutting oil
	CY-1200-YB Wire Cutting Machine Swing Mechanism (especially suitable for cutting high-hardness materials such as gemstones, jade, etc., or low-hardness graphite, KDP, etc.)
	CY-1200-A Axis Swing Rotation Mechanism (especially suitable for cutting high-hardness materials such as jade, etc.)
	Heating Platform
	Silent Oil-free Air Compressor
	DX-100 Single Crystal Orientation Instrument
Optional accessories	600mm×700mm×1500mm
Optional accessories	约300kg
Optional accessories	1. Cutting size can reach 8". (max) 2. The main motor drives the diamond cutting wire to move downward at a constant speed, and the material is fixed on the workbench to ensure stable cutting. 3. The workbench can be rotated 360° manually or through program control. 4. The pneumatic tensioning system uses imported pneumatic components to make the tensioning force more stable and reliable. 5. The PLC program control system and large-size touch screen make the operation simple and fast. 6. Various tooling fixtures can be designed according to your needs.
Functions and uses	Ceramic materials	Alumina ceramics, zinc oxide ceramics, zirconium oxide ceramics, target ceramics, honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.;
	Crystal materials	Graphite, silicon crystals (solar polysilicon, single crystal silicon), sapphire, alumina crystals, infrared glass crystals, alumina crystals, silicon carbide crystals, cesium iodide crystals, etc.
	Glass materials	Chalcogenide glass, optical glass, quartz glass, infrared glass, glass tubes, etc.
	Metal materials	Metals and alloys such as iron, aluminum, copper, titanium alloy, magnesium alloy, non-ferrous metals (zinc sulfide, ferrite), etc.
	Composite materials	PVC boards, carbon fiber composites, glass fiber composites, etc.
	Rock materials	Precision cutting of natural rocks, jade, meteorites, Pei Cui, agate, etc., and precision slicing of various high-value materials; square slicing of geological light slices, geological thin slices (sedimentary rocks, igneous rocks, metamorphic rocks, ores), etc.
	Thermoelectric materials	Bismuth telluride, lead telluride, silicon-germanium alloy, etc.
	Infrared optical materials	Crystals such as zinc selenide, zinc sulfide, silicon, germanium, etc.
	Biomedical materials	Bioplasted specimen slicing (human and animal organs, combined slices of hard and soft tissues of the jaw, implant observation, dental crowns and bridges, and histological specimens such as teeth) ; Orthopedic soft and hard tissue sections (fresh and hard tissues such as femur, hip joint, vertebral body, bone histology samples with implants, etc.); Cardiovascular stent sections, stone sections and other medical tissue sections;